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Efficient Sludge Screw Press Machine for Sale - China Factory Suppliers for Improved Wastewater Treatment
Working Principle
Screw type sludge dewatering press (Screw Press) is structured with a filter element that consists of two types of Rings: a Fixed Ring and a Moving Ring; and a screw that thrusts the filter element and transfers and pressurizes the sludge.
Product Details
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Steel Cover and PMMA Windows make safer
Stainless steel Cover with two handles on the above of the main body, Glass windows in both. The cover makes the equipment safer and the worker safer when running. In addition, the steel plate cover can effectively prevent dust from falling in and affecting the service life.
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Steel Sprinkler System got longer life
The Sprinkler system is very important to the dewatering system, it is the most easy to damage system when use. All of the parts of Juntai Screw Press sprinkler system are made by SS304, including the pipe, the inject and the nozzle, it will never need replace the sprayer nozzle.
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Detailing Guarantee Quality
Juntai focuses on every detailing of the Screw Press, such as the smooth surface, the cable protect, the wire stable Radius and smooth angles, welded line and all the detailings. Juntai tries to do as best as we can, and this is also a way to ensure the quality.
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Cobalt Alloy Wear Layer Make Screws Harder
All of Screws of Juntai Dewatering machine are welded a Cobalt Alloy Wear layer which is much harder than that of SS304, and with the Cobalt Alloy wear layer, the screw is harder and can be used many more years.
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French Schneider Electric Control Cabinet
JUNTAI dewatering machine is installed with French Schneider electric control box, this high quality control box can better ensure the safety.
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Pressure Water Gun With Fiberglass Hose make clean Easier
JUNTAI Screw Press has a pressure water Gun with high quality strengthen hose, which can clean any part of the machine easier.
JUNTAI Screw Press Technology Advantage
JUNTAI Technology Advantage 1
Equipped with pre-thickening tank and better at dealing with low concentration sludge.
Improved gravity thickening shortcomings and realized high efficient thickening. Flocculation and thickening are integrated, dewater becomes easier. Combine with regulating end plate, sludge concentration can be optimized.
JUNTAI Technology Advantage 2
Fixed and Moving rings replace filter cloth.
The rotation of screw shaft pushes the detaching of Moving rings from Fixed rings, which brings self-cleaning process continuously and automatically. This enables stable and constant dewatering to take place without depending on high pressure flushing water to prevent clogging. This also enables being ideal for oily sludge, which easily causes clogging and is difficult to treat with other types of dewatering equipment.
JUNTAI Technology Advantage 3
Low noise, low vibration, power saving, water saving.
As the main component, the screw rotates very slow at a rate of 2-4rpm, no need large integration like rollers, so that it consumes very low power and thus environment friendly. The power consumption of screw press is 1/20 of centrifuge which requires rotation at high speed, 1/8 of belt press, which is only 0.01-0.1 Kwh/kg-DS. Its unique self-cleaning mechanism prevents filter mesh from clogging, then no need for huge amounts of water for clogging prevention. The amount of cleaning water required is about 1/115 of belt press and 1/62 of centrifuge.
JUNTAI Technology Advantage 4
Reduce infrastructure investment cost, improve treatment effect.
Screw press can directly treat the sludge from aeration tank and second sedimentation tank so no need sludge thickening and sludge storage tank. The infrastructure investment can be greatly saved and the phosphorous release problem is well avoided. Thus the sewage treatment system dephosphorization can be enhanced. Save infrastructure investment also on mixer, air compressor, washing pump and other related corollary equipment. Less footprint occupy, less dewatering plant infrastructure investment.
JUNTAI Technology Advantage 5
Fully automatic control, simple operation and management.
Screw press doesn't have any components like filter cloth or filter pore which are easily clogged. The operation is safe and easy. The machine also can be operated automatically by control cabinet.
JUNTAI Technology Advantage 6
Wide range of application.
Can be widely used in municipal sewage, food, slaughtering breeding, printing and dyeing, oil chemical industry, paper making, leather, pharmaceutical and other industrial of sludge dewatering.
Juntai Screw Press can deal with waste water cover Sludge concentration 0.5 to 1768KG/DS/h Water
Special designed Screw Press has wide range of types, the capacity covers from 0.5Kg-DS/h to 1320- 1768Kg-DS/h. It can deal with waste water including Raw waste water, Activated Sludge Water, Chemical Precipitated Sludge, DAF Sludge.
We can also provide the most suitable technical proposal based on the actual need.
| Type | DS Standard Processing Volume | Theoretical Reference For Sludge Treatment Volume (specific treatment volume is determined by the flocculation effect of sludge and chemicals) | ||||||
|---|---|---|---|---|---|---|---|---|
| Low concentration--High concentration | 2000mg/L | 5000mg/L | 10000mg/L | 20000mg/L | 25000mg/L | 50000mg/L | ||
| Kg/h | Kg/h | M3/h | M3/h | M3/h | M3/h | M3/h | M3/h | |
| JT-131 | ~6 | ~10 | ~3 | ~1.2 | ~1 | ~0.5 | ~0.4 | ~0.2 |
| JT-132 | ~12 | ~20 | ~6 | ~2.4 | ~2 | ~1 | ~0.8 | ~0.4 |
| JT-201 | ~9 | ~15 | ~4.5 | ~1.8 | ~1.5 | ~0.75 | ~0.6 | ~0.3 |
| JT-202 | ~18 | ~30 | ~9 | ~3.6 | ~3 | ~1.5 | ~1.2 | ~0.6 |
| JT-301 | ~30 | ~50 | ~15 | ~6 | ~5 | ~2.5 | ~2 | ~1 |
| JT-302 | ~60 | ~100 | ~30 | ~12 | ~10 | ~5 | ~4 | ~2 |
| JT-303 | ~90 | ~150 | ~45 | ~18 | ~15 | ~7.5 | ~6 | ~3 |
| JT-401 | ~90 | ~150 | ~45 | ~18 | ~15 | ~7.5 | ~6 | ~3 |
| JT-402 | ~180 | ~300 | ~90 | ~36 | ~30 | ~15 | ~12 | ~6 |
| JT-403 | ~270 | ~450 | ~135 | ~54 | ~45 | ~22.5 | ~18 | ~9 |
| JT-404 | ~360 | ~600 | ~180 | ~72 | ~60 | ~30 | ~24 | ~12 |
Frequently Asked Questions (FAQ)
What is the working principle of the Juntai Screw Press?
The Juntai Screw Press features a filter element consisting of two types of rings: Fixed Rings and Moving Rings. A central screw thrusts the filter element, transferring and pressurizing the sludge to achieve efficient dewatering.
How does the self-cleaning mechanism prevent clogging?
The rotation of the screw shaft continuously and automatically pushes the Moving rings to detach from the Fixed rings. This self-cleaning process prevents clogging and ensures stable dewatering without relying on high-pressure flushing water, making it ideal for oily sludge.
What makes the Juntai screw shaft exceptionally durable?
All Juntai dewatering screws are welded with a Cobalt Alloy Wear layer. This layer is significantly harder than standard SS304, protecting the screw from wear and tear and extending its service life by many years.
Can the Juntai Screw Press handle low-concentration sludge directly?
Yes, it is equipped with an integrated pre-thickening tank. This design bypasses gravity thickening shortcomings, allowing the machine to treat low-concentration sludge directly from aeration or secondary sedimentation tanks without a separate storage tank.
Is the Juntai Screw Press energy and water-efficient?
Absolutely. The screw rotates slowly at 2-4rpm, utilizing only 0.01-0.1 Kwh/kg-DS (1/20 the power of a centrifuge and 1/8 of a belt press). Additionally, the self-cleaning design cuts washing water consumption down to 1/115 of a belt press.
What industries can use this sludge dewatering equipment?
It is highly suitable for a wide range of applications, including municipal sewage, food processing, slaughtering/breeding, printing and dyeing, oil chemical industry, paper making, leather, pharmaceuticals, and other industrial sludge dewatering sectors.